Iranian Journal of Materials Science and Engineering

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Abstract: Dolomite based refractories are widely used in Iranian steelmaking plants. In the present research, wear and corrosion of refractories used in steel-making converter lining in Esfahan Steel Company was studied. Post-mortem analysis of refractories clarified that the wear started with oxidation of carbon followed by chemical corrosion. Iron oxide from slag reacted with calcia, resulting in formation of low melting phase, and subsequent washout process, caused the refractory corrosion onset from the hot face. In addition, the effect of aluminum as an anti-oxidant and graphite on the corrosion resistance of refractory was investigated. Tar-dolomite samples containing different amount of graphite (0, 4, 7, and 10 wt. %) were prepared in order to study their physical properties, before and after coking. SEM micrographs employed to analyze the microstructures to determine the effect of graphite and antioxidant on corrosion behavior of the refractory. Results showed that oxidation process of carbon in the system was hindered and improved corrosion resistance by introducing graphite and antioxidant into the refractory composition.

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Abstract: SiC nano particles with mono dispersed distribution were synthesized by using of silicon alkoxides and phenolic resin as starting materials. After synthesis of sample, characterizations of the obtained powder were investigated via Fourier Transform Infrared Spectroscopy (FTIR) with 400-4000 cm-1, X-ray Diffractometry (XRD), Laser Particle Size Analyzing (LPSA), Si29 NMR analysis, Scanning Electron Microscopy (SEM) and Transmission Electron Microscopy (TEM). FTIR and Si29 NMR results of the gel powder indicated that Si-O-C bonds were formed due to hydrolysis and condensation reactions . FTIR results showed a very strong peak for heat treated powder at 1500°C after carbon removal which is corresponded to Si-C bond. Obtained pattern from X-ray diffractometry showed that the final products contain -SiC phase with poly crystalline planes and little amounts of residual carbon. PSA results showed that the average particles size were 50.6 nm with monosized distribution. Also microstructural studies showed that the SiC nano powders have semi spherical morphology with mean particles size of 30-50 nm and also there are some agglomerates with irregular shape.

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Abstract:

composition of MgO and nano boehmite. The reactant and potassium chloride, as the reaction media, were fired at

800-1000 °C at different dwell times (0.5-5 h) in the ambient atmosphere. After washing and filtration, the spinel nano

powder was characterized by X-ray diffraction (XRD), Scanning electron microscopy (SEM), and Brunauer-Emmett-

Teller (BET) techniques. It was demonstrated that the formation temperature decreased to 850

particles revealed an average size of 30 nm with a narrow size distribution. The mechanism of MgAl

was found to be a template type where the morphology and size of product were similar to those of alumina formed

from boehmite decomposition. Prolonging the reaction time from 0.5 to 3 h, the reaction was further completed and

crystallinity was improved. However, the increase of temperature was more effective in this regard.

MgAl2O4 (MA) nano powder was synthesized via molten salt technique, by heating stochiometric°C. The nano spinel2O4 formation

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Ultraviolet–Visible (UV–Vis) spectroscopy was used, in the current investigation, to explore the dispersion and stability of titania nanoparticles in an aqueous media with different types of dispersants. Hydrochloric and nitric acids as well as ammonia were used to determine the stability of the suspension in the acidic region (pH=2.5) and basic area (pH=9.5), respectively. In addition, for measuring sustainability of suspension and creating steric, and electrosteric repulsive forces, ethylene glycol and ethylene glycol plus ammonia were employed, respectively. UV–V is
spectrometry was applied to realize the effect of nano titania concentrations and different types of dispersants of samples containing different amounts of nano titania and different types of dispersants on stability of TiO2-containing suspensions. In addition, the stability of dispersion could be evaluated in colloidal mixtures containing ethylene glycol plus ammonia. It was demonstrated that the mixtures containing ethylene glycol plus ammonia were stable over a period of 4 days. To support the UV–Vis results, other techniques such as atomic force microscopy (AFM) and scanning electron microscopy (SEM) were employed to study the degree of agglomeration of titania nanoparticles in terms ofmorphology and size.

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Mono dispersed nano SiC particles with spherical morphology were synthesized in this project by hydrolysis and condensation mechanism during sol gel processing. pH, temperature and precursor’s ratio considered as the main parameters which could influence particles size. According to DLS test results, the smallest size of particles in the sol (<5nm) was obtained at pH<4. It can be observed from rheology test results optimum temperature for achieving nanometeric gel is about 60 ˚C. The optimum pH values for sol stabilization was (2-5) determined by zeta potentiometery. Si 29NMR analysis was used in order to get more details on final structure of gel powders resulted from initial sol. X-ray diffraction studies showed sythesized powder consists of β-SiC phase. Scanning electron microscopy indicated agglomerates size in β-SiC synthesis is less than 100 nm. Finally, TEM studies revealed morphology of β-SiC particles treated in 1500˚C and after 1hr aging is spherical with (20-30) nm size

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Well crystallized pure calcium zirconate (CaZrO3 ) nanopowder was successfully synthesized using the molten-salt method. CaCl2 , Na 2CO3, micro-ZrO 2and nano-ZrO 2 were used as starting materials. On heating, Na2CO3 reacted with CaCl 2to form NaCl and CaCO 3. Nano CaZrO 3 was formed by reacting equimolar amounts of in situformed CaCO 3 (or CaO) and ZrO 2 in molten Na 2CO3-NaCl eutectic mixture. CaZrO 3 particle size and synthesis temparture was tailored as a function of ZrO 2particle size. Due to the usage of nano-ZrO 2 , the molten salt synthesis (MSS) temperature was decreased and possible impurity phases in the final product were suppressed. The synthesis temperature was lowered to 800°C and soaking time of the optimal synthesis condition was reduced to 3h. After washing with hot-distilled water, the n-ZrO2sample heated at 800°C for 3h, was single phase CaZrO 3with 70-90 nm in particle size, while the m-ZrO 2sample heated at 1000°C for 3h, was single phase CaZrO 3 with 250-400 nm in particle size. Based on the TEM observation and thermodynamic analysis, the synthesized CaZrO 3 grains retained the morphology of the ZrO2 nanopowders, which indicated that a template formation mechanism play a dominant role in synthesis process