Showing 44 results for Corrosion
A. Fattah-Alhosseini, M. Ranjbaran, S. Vajdi Vahid,
Volume 12, Issue 2 (6-2015)
Abstract
In this study, corrosion behaviour of A356-10 vol.% SiC composites casted by gravity and squeeze casting
is evaluated. For this purpose, prepared samples were immersed in HCl solution for 1h at open circuit potential. Tafel
polarization and electrochemical impedance spectroscopy (EIS) were carried out to study the corrosion resistance of
composites. The Tafel polarization and EIS studies of the corrosion behaviour of the A356-10 vol.% SiC composites
showed that the corrosion resistance of the composite casted by squeeze casting was higher than that of the composites
casted by gravity in selected corrosion media. Also, the Tafel polarization and EIS studies revealed that the corrosion
current densities of both composites increase with the increase in the concentration of HCl. The micrographs of
scanning electron microscope (SEM) clearly showed the squeeze casting composite exhibits a good dispersion/matrix
interface compared to that of the composites produced by gravity casting
J. Dahdele, I. Danaee, G. H. Rashed, M. Rashvandavei,
Volume 12, Issue 2 (6-2015)
Abstract
The inhibition behavior of N,N′-bis(2,4,6-trihydroxyacetophenone)-propandiimine (THAPP) as an
environmentally friendly Salen Ligand on the corrosion inhibition of mild steel was studied in alkaline solution
(pH=10) containing 3% NaCl. Measurements were carried out using electrochemical and surface techniques. The
experimental results suggested that this compound was an effective corrosion inhibitor for mild steel and the protection
efficiency was increased with the increase in inhibitor concentration. Polarization curves indicated that this organic
compound was a mixed-type inhibitor. Adsorption on the mild steel surface follows the Langmuir isotherm model.
Activation parameters and thermodynamic adsorption parameters of the corrosion process such as E
a
, ΔH, ΔS, K
ads
,
and ΔG
ads
were calculated by the obtained corrosion currents at different temperatures
S. Noori, J. Khalil-Allafi,
Volume 12, Issue 2 (6-2015)
Abstract
The effect of anodic oxidation of a NiTi shape memory alloy in sulfuric acid electrolyte on its surface
characteristics was studied. Surface roughness was measured by roughness tester. Surface morphology was studied
using optical microscopy (OM) and scanning electron microscopy (SEM). Corrosion behavior was specified by
recording Potentiodynamic polarization curves and measuring the content of Ni ions, released into a SBF solution
using atomic absorption spectroscopy (AAS). Fourier transformation infrared radiation (FT-IR) and energy dispersive
spectroscopy were employed to verify the biocompatibility of the anodized and bare alloys after submersion in SBF. It
was shown that anodic oxidation in sulfuric acid significantly increases corrosion resistance and biocompatibility. This
layer improves corrosion resistance and Ni ion-release resistance by impeding the direct contact of the alloy with the
corrosion mediums i.e. Ringer and SBF solutions. The TiO2 oxide layer also decreases the releasing of Ni ions in to
SBF solution
H. Nazemi, M. Ehteshamzadeh,
Volume 12, Issue 3 (9-2015)
Abstract
Compression springs were prepared from Cr-Si high strength spring steel and coated with pure Zn and ZnNi by electroplating process. The effect of baking after electroplating as well as applying an electroless nickel
interlayer on the fatigue and fatigue corrosion of the springs was investigated. The results were analyzed using weibull
statistical model. A considerable improvement (8%) in fatigue life of the electroplated springs with Zn-Ni was observed
in the presence of Ni interlayer. In addition, baking of these electroplated springs improved fatigue life by 4%. The
fatigue life under salt spraying conditions, however, has demonstrated remarkable reduction by 40%, 34% and 30%
for Zn-Ni plating, backed and unbaked Zn-Ni plating containing Ni interlayer, respectively
A. Mohsenifar, M. R. Aboutalebi, S. H. Aboutalebi,
Volume 12, Issue 3 (9-2015)
Abstract
Hot dip aluminizing was carried out on the low carbon steel rod under optimized conditions. The aluminized
samples were further oxidized at 1000̊C in air atmosphere at two different times of 20 and 60 minutes. Microstructure
study and phase analysis were studied by scanning electron microscopy and X-ray diffraction methods, respectively.
The characterization of the coating showed that, Fe2
Al5
has been the major phase formed on the surface of specimen
before heat treatment. Following the oxidation of the coating at high temperature, Al
2O3
was formed on the surface of
coating while Fe
2
Al5
transformed into FeAl and Fe
3
Al which are favorable to the hot corrosion resistance of the
coating. Corrosion resistance of aluminized samples before and after heat treatment was evaluated by rotating the
samples in the molten aluminum at 700 ̊C for various times and the dissolution rate was determined. The obtained
results showed that by oxidizing the coating at high temperature, the corrosion resistance of the samples in molten
aluminum improves significantly.
A. Qaed Amini Haroooni, H. Eskandari, M. H. Maddahy, I. Danaee,
Volume 12, Issue 4 (12-2015)
Abstract
The electrochemical behavior of 6063 aluminum alloy in ethylene glycol-water mixture was investigated by polarization curves and AC impedance measurements (EIS). The results obtained from polarization curves showed that corrosion rate decreased with increasing ethylene glycol concentration. EIS data showed the decrease in the interface capacitance which caused by adsorption of ethylene glycol at the surface of aluminum alloy. The cathodic current increased with the increase in rotating speeds of solution and the anodic current decreased. The effect of temperature was studied and the corrosion rate was increased with increasing the temperature. In addition, thermodynamic parameters were calculated in different ethylene glycol concentrations
N. Bahrami Panah, N. Ajami,
Volume 13, Issue 1 (3-2016)
Abstract
The epoxy coatings containing multi-walled carbon nanotube/ poly ortho aminophenol nanocomposite were prepared and used as anticorrosive coatings. The nanocomposites with different contents of carbon nanotube were synthesized in a solution of sodium dodecyl sulfate and ammonium peroxy disulfate as a surfactant and an oxidant, respectively. The morphology and structural properties were confirmed by Fourier transform infrared spectroscopy and scanning electron microscopy methods. The mean size of nanocomposite particles was 20-35 nm determined by scanning electron microscopy. The epoxy coatings containing the nanocomposites were applied over mild steel panels and their corrosion performance was investigated using electrochemical impedance spectroscopy and potentiodynamic polarization measurements in a 3.5 % sodium chloride solution. The results showed that epoxy coatings consisting of nanocomposite with 1 wt.% multi-walled carbon nanotube exhibited higher anticorrosive properties than other prepared coatings of different carbon nanotube contents, which could be due to the strong interaction between the mild steel surface and the conjugated nanocomposite.
M. R. Khorram, M. R. Shishesaz, Iman Danaee, D. Zaarei,
Volume 13, Issue 1 (3-2016)
Abstract
The micro layers micaceous iron oxide and nano-TiO 2 were incorporated into the epoxy resin by mechanical mixing and sonication process. Optical micrographs showed that the number and diameter size of nanoparticle agglomerates were decreased by sonication. The structure and composition of the nanocomposite was determined using transmission electron microscopy which showed the presence of dispersed nano-TiO 2 in the polymer matrix. The anticorrosive properties of the synthesized nano-composites coating were investigated using salt spray, electrochemical impedance spectroscopy and polarization measurement. The EIS results showed that coating resistance increased by addition of micaceous iron oxide micro layers and nano-TiO 2 particles to the epoxy coatings. It was observed that higher corrosion protection of nanocomposite coatings obtained by the addition of 3 %wt micaceous iron oxide and 4%wt nano-TiO 2 into epoxy resin.
S. Yazdani, S. Javadpour, Sh. Mehdizadeh Naderi, M. Javidi,
Volume 13, Issue 2 (6-2016)
Abstract
The inherent reactivity of the Al–Cu alloys is such that their use for structural, marine, and aerospace components and structures would not be possible without prior application of a corrosion resistance system. Historically these corrosion resistance coatings were based on the use of chemicals containing Cr (VI) compounds. Silane coatings are of increasing interest in industry due to their potential application for the replacement of current toxic hexavalent chromate based treatments. In this study, hydrophobic coating sol was prepared with methyltriethoxysilane (MTES), methanol (MeOH), and water (as 7M NH4OH) at a molar ratio of 1:25:4.31 respectively. The coatings were applied by a dip-technique to 2024-T3 Al alloy, and subsequently cured at room temperature and there after heat treated in an oven at 150°C. The anticorrosion properties of the coatings within 3.5 wt% NaCl solution were studied by Tafel polarization technique. The sol–gel coating exhibited good anticorrosion properties providing an adherent protection film on the Al 2024-T3 substrate. The surface properties were characterized by water contact angle measurement, scanning electron microscopy (SEM), and the composition was studied by Fourier transform infrared spectroscopy (FTIR).
J. Odusote, O. Ajayi,
Volume 13, Issue 3 (9-2016)
Abstract
Jatropha curcas leaves extract was tested as a green corrosion inhibitor for mild steel in aqueous hydrochloric acid solution using gravimetric and thermometric techniques. The results reveal that the inhibition efficiency vary with concentration of the leaf extract and the time of immersion. Maximum inhibition efficiency was found to be 95.92% in 2M HCl with 0.5 g/l concentration of the extract in gravimetric method, while 87.04% was obtained in thermometric method. The inhibiting effect was attributed to the presence of alkaloids, flavonoids, saponins, tannins and phenol in the extract. The adsorption processes of the Jatropha curcas leaves extract onto the mild steel is consistent with the assumptions of Langmuir isotherm model and also found to be spontaneous. From the results, a physical adsorption mechanism is proposed for the adsorption of Jatropha curcas leaves extract onto mild steel surface.
K. Susilo, A. Ahmadi, O. S. Suharyo, P. Pratisna,
Volume 14, Issue 2 (6-2017)
Abstract
Indonesian Navy (TNI AL) is the main component for Maritime Security and Defence. Because of that, TNI AL needs Indonesian Warship (KRI) to covered Maritime area. The main requirement from KRI is fulfilled by demand. To pock of fuel demand from KRI at Naval Base, it needs a new pipeline of fuel distribution network system. The pipeline network system used for maximum lifetime must be protected from corrosion. Basically, there are five methods of corrosion control such as change to a more suitable material, modification to the environment, use of protective coating, design modification to the system or component, and the application of cathodic or anodic protection. Cathodic protection for pipeline available in two kinds, namely Sacrifice Anode and Impressed Current Cathodic Protection (ICCP). This paper makes analysis from design of Impressed Current Cathodic Protection and total current requirement in the method. This paper showed both experimental from speciment test and theoritical calculation. The result showed that design of Impressed Current Cathodic Protection on fuel distribution pipeline network system requires voltage 33,759 V(DC), protection current 6,6035 A(DC) by theoritical calculation and 6,544 A(DC) from pipeline specimen test, with 0,25 mpy for corrosion rate. Transformer Rectifier design needs requirements 45 V with 10 A for current. This research result can be made as literature and standardization for Indonesian Navy in designing the Impressed Current Cathodic Protection for fuel distribution pipeline network system.
B.y.r. Surnam, B.s. Audit, A. Soopee,
Volume 14, Issue 3 (9-2017)
Abstract
In this study the use titanium and tungsten as alternatives to the noble metals in the jewellery industry was investigated. The degradation of titanium and tungsten were compared to that of gold, used as reference. Alternate immersion tests were performed in 3.5% sodium chloride and artificial perspiration. The metals’ abrasion resistance with respect to textile fabrics was determined.
In general, there is around 30% difference in pit density for titanium and tungsten as compared to that of gold. Pit depth and pit diameter showed a similar trend. From the abrasive test performed, it was observed that titanium and tungsten had insignificant changes in the surface reflectivity with time. Hence, it was deduced that titanium and tungsten products would have longer maintenance intervals than that of gold. New tools and techniques, however, would be required by jewellers to work with titanium and tungsten.
M. Shahraki, S. M. Habibi-Khorassani, M. Noroozifar, Z. Yavari, M. Darijani, M. Dehdab,
Volume 14, Issue 4 (12-2017)
Abstract
The inhibition performances of nafcillin (III), methicillin (II) and penicillin G (I) on the corrosion of copper in HCl was studied and tested by weight loss, Tafel polarization, SEM, UV-vis spectrophotometry, molecular dynamics method and quantum chemical calculations. Polarization curves indicated that the studied inhibitors act as mixed-type inhibitors. The values of inhibition efficiency and surface coverage were found to follow the order: Blank
ads, indicated that the adsorption of three inhibitors was a spontaneous process. The SEM micrographs confirmed the protection of copper in a 1 M HCl solution by penicillin G, nafcillin, and methicillin. The shape of the UV/vis spectra of inhibitors in the presence of the immersion of Cu showed a strong support to the possibility of the chemisorbed layer formation on Cu surface by nafcillin (between nafcillin and Copper) and physisorption between penicillin and methicillin with copper. DFT calculations were performed to provide further insight into the inhibition efficiencies which were determined experimentally. Molecular dynamics (MD) simulations were applied to find the most stable configuration and adsorption energies of penicillin G, nafcillin and methicillin molecules on Cu (110) surface. The interaction energy followed the order: nafcillin (III)> methicillin (II)> penicillin G (I), which confirmed that nafcillin has the strongest interaction with the metal surface. The obtained results from experimental and theoretical methods were in reasonable agreement.
M. Karimi Sahnesarayi, H. Sarpoolaky, S. Rastegari,
Volume 16, Issue 2 (6-2019)
Abstract
In this study nanosized TiO2coatings on the 316L stainless steel substrate were prepared by means of dip-coating technique in which thickness of the coating layer increased byrepeating the coating cycles in two different routes: (I) dipping and drying,respectively, were repeated one, three and five times and finally the dried coated sample was heat treated (single); (II) multiple heat treatment performed after each dipping and drying cycle, respectively.The structural, morphological and optical characterizations of coatings as well as thickness of coatings were systematically studied.The photocatalytic activity of the various TiO2 coatings was investigated based on the degradation of an aqueous solution of Methyl orange.Moreover, thecorrosion protective properties of coatings were evaluated in both dark and UV illumination conditions based on the obtained polarization curves. The results indicated 1.75 times improvement in photocatalytic reaction rate constant, a two orders of magnitude decrease in corrosion current density in dark condition and about 140 mV electrode potential reduction under UV illumination with optimum coating preparation procedure, repeating the cycle from dipping to heat treatment three times, than the sample prepared with one time coating and heat treatment since this procedure provided not only high thickness and defect-free coating but also transparent one.
V. Dave, R. Kotian, P. Madhyastha, K. Boaz, P. Rao, B.p. Charitha,
Volume 16, Issue 4 (12-2019)
Abstract
The aim of the present study is to assess the hardness, corrosion, and cytotoxicity of a commercially available cobalt-chromium (Co-Cr) alloy before and after simulated heat treatments at porcelain firing temperature. Five Co-Cr samples were fabricated using lost wax casting procedure. Heat treatments were carried out at 650°C, 750°C, 850°C, and 950°C. Vickers hardness was measured for as-cast and heat treated samples. The corrosion test was carried out separately in 0.1 N NaCl, 1% citric acid and artificial saliva at room temperature using potentiodynamic polarization technique. Gingival tissue biopsy of patients was taken and cultured to measure the cell viability by MTT colorimetric assay. Lowest hardness was observed at 650°C. 0.1 N NaCl and 1% citric acid corrosion medium showed a similar trend of corrosion rate. The least corrosion rate was found in artificial saliva. Firing temperature has an impact on the physical, chemical and biological properties of Co-Cr alloy in long-term clinical use.
Jonas Fernando Macedo, Igor Alexandre Fioravante, Roberto Zenhei Nakazato, Heloisa Andréa Acciari, Eduardo Norberto Codaro,
Volume 18, Issue 1 (3-2021)
Abstract
As we all know, corrosion of pipelines by hydrogen sulfide is the most worrying factor in the production and transport of oil and gas. In this work the corrosion behavior of API 5L X70MS and X70MO low carbon steels in hydrogen sulfide environments was investigated. Hydrogen induced cracking and sulfide stress cracking tests were carried out according to NACE TM0177 standard. After testing, blisters and cracks were observed only in X70MO steel, probably due to its lower grain refinement and banded microstructure. Internal cracks seem to be initiated in elongated MnS inclusions. Corrosion process was studied by obtaining potentiodynamic polarization curves, which were registered after open circuit potential measurements, at room temperature. Both steels showed general corrosion in NACE 177A solutions, but the corrosion rate values in H2S-saturated solution were about an order of magnitude higher than those ones in deaerated solution. Hydrogen permeation w::as char::acterized in accordance with ASTM G148 standard. In deaerated H2SO4 solution, permeation measurements were similar for both steels. In H2S-saturated solution, X70 MO exhibited higher hydrogen oxidation current values than X70 MS. H2S seems to promote the reduction of protons and increase the concentration of hydrogen atoms in the solution/steel interface, favoring the diffusion process. As X70MO has a coarse microstructure, it offers more pathways for hydrogen diffusion.
Amirhossein Kazemi, Arash Fattah-Alhosseini, Maryam Molaei, Meisam Nouri,
Volume 19, Issue 2 (6-2022)
Abstract
In this study, for the first time, the Forsterite (Mg2SiO4) nanoparticles (NPs) with the size of about 25 nm were added to the phosphate-based electrolyte, and the characteristics and properties of the obtained plasma electrolytic oxidation (PEO) coating on AZ31 Mg alloy was investigated. The results of the potentiodynamic polarization measurements revealed that after one week of exposure to simulated body fluid (SBF) solution, the coating with Mg2SiO4 NPs possessed 12.30 kΩ cm2 polarization resistance, which was more than two times greater than that of the coating without NPs. The thicker coating layer, lower wettability, and also presence of Mg2SiO4 NPs inside the pores were responsible for enhanced corrosion protection in the Mg2SiO4 NPs incorporated coating. After three weeks of immersion in SBF solution, the in-vitro bioactivity test results indicated the ability of the NPs-containing coating to form apatite (Ca/P ratio of 0.92) was weaker than the coating without NPs (Ca/P ratio of 1.17). This could be attributed to the lower wettability of the coating with NPs and supports that the addition of the nanoparticles is not beneficial to the bioactivity performance of the coating.
Erfan Lotfi-Khojasteh, Hassan Elmkhah, Meisam Nouri, Omid Imantalab, Arash Fattah-Alhosseini,
Volume 19, Issue 4 (12-2022)
Abstract
This paper aims to study the tribological and electrochemical properties of the CrN/AlCrN nano-layer deposited on H13 tool steel. Arc physical technique was employed to deposit multilayer coating. X-ray diffraction technique, thermionic and field emission scanning electron microscopy and energy dispersive spectroscopy have been used to determine the characteristics of the samples. To study the samples' wear behavior, coating adhesion, and surface hardness, reciprocating wear test, Rockwell-C test, and microhardness Vickers tester were employed, respectively. The measured values of the coefficient of friction and the calculated wear rates showed that the CrN/AlCrN multilayer coating has a much higher wear resistance than the uncoated sample. The coefficient of the friction of the coated sample was 0.53 and that of the uncoated sample was 0.78. Moreover, the wear rate of the coated H13 steel was about 127 times lower than the bare H13 steel sample. The results obtained from electrochemical impedance spectroscopy and polarization tests demonstrated that the corrosion current density of the H13 steel sample was 8 μA/cm2 and that of the CrN/AlCrN multilayer-coated sample was 3 μA/cm2. In addition, the polarization resistance of the treated and the substrate specimens was estimated at 4.2 and 2.7 kΩ.cm2, respectively.
Sravanthi Gudikandula, Ambuj Sharma,
Volume 19, Issue 4 (12-2022)
Abstract
The lean duplex stainless steels (LDSS) have excellent features due to the microstructural phase
combination of austenite and ferrite grains. These steels have low Ni and Mo contents which can reduce the cost
and stabilize the austenite fraction in the microstructure. In recent years, welding is used to enhance the
microstructural behaviour of LDSS. In this paper, Gas tungsten arc welding (GTAW) was performed on LDSS
S32101 with different heat energy inputs and varying welding currents. The influence of heat inputs (0.85 and 1.3
kJ/mm) on welded samples was investigated to study the microstructural behaviour, phase balance, and mechanical
& corrosion performance. The microstructures studies were carried out using an optical microscope, scanning
electron microscope and X-ray diffraction. The effect of Heat input led to the significant microstructural evolution
in weld metals with high austenite reformation. The microstructure of weldments consisted of inter-granular
austenite (IGA), grain boundary austenite (GBA) and Widmanstatten austenite (WA). Important mechanical
properties such as tensile strength and micro-hardness were investigated to understand the performance of
weldments. The polarization method was used to understand the corrosion behaviour of weldment in a 3.5% NaCl
solution. The experimental results showed enhanced properties of welds that could be suitable for industrial
applications.
Sandeep Ramasamy Periasamy, Vaira Vignesh Ramalingam, Ajay Vijayakumar, Harieharran Senthilkumaran, Vyomateja Sajja, Padmanaban Ramasamy, Samuel Ratna Kumar Kumar Paul Sureshkumar ,
Volume 20, Issue 2 (6-2023)
Abstract
Novelty: Most of the open literature research has focused on the microstructural evolution and mechanical properties of AA2050 alloy. Also, a significant study discusses the corrosion behavior of AA2050 alloy based on immersion and electrochemical characteristics. The influence of heat treatment on the microstructure and mechanical properties of friction stir processed AA2050 alloy is scarcely discussed in the open literature. The hot salt corrosion characteristics of friction stir processed AA2050 seldom exists in the available literature. This study concentrates on microhardness, tensile strength, and corrosion properties of friction stir processed AA2050. Also, the work focuses on the influence of artificial aging on the microhardness, and tensile strength of the friction stir processed AA2050.
