M. Ghassemi Kakroudi,
Volume 5, Issue 4 (12-2008)
Abstract
Abstract: Refractory materials containing cordierite (2MgO.2Al2O3.5SiO2) and mullite (3Al2O3.2SiO2) are used as
support in furnaces, because of their low thermal expansion properties which confer them a very good ability to
thermal shock resistance. Composed of two phases presenting very different CTE (1.5–3×10-6 for cordierite and
4–6×10-6 K-1 for mullite), these materials can develop damage during thermal cycling due to internal stresses.
The resulting network of microcracks is well known to improved thermal shock resistance of materials, since it usually
involves a significant decrease in their elastic properties. This paper is devoted to the characterisation of the damage
generated by this CTE mismatch, thanks to the application of a specific ultrasonic device at high temperature.
M. Farzalipour Tabriz, M. Ghassemi Kakroudi*,
Volume 7, Issue 4 (10-2010)
Abstract
Abstract: Cordierite-Mullite based kiln furnitures are widely used in fast-firing of ceramic products because of their low thermal expansion which confer them a very good ability to thermal shock resistance. Difference in CTE of constituent phase can develop damage during thermal cycling due to internal stresses. Increase in industrial competitiveness leads to the development of new means for extending refractory life and increasing reliability of industrial tools so investigations regarding the structuralmechanical behaviour of refractory systems are becoming essential. In this paper, Thermo-mechanical design of commercial Cordierite-Mullite based kiln furniture was investigated by using finite element method (FEM) and possible solutions for improvement of working life have been considered. The results indicated that the change of the kiln furniture geometry can decrease the maximum thermomechanical stress in study conditions which can prolong the refractory service life. Obtained results indicate the existence of an optimal thickness for the section under maximum thermo-mechanical stress. Increasing filet radius of ring region from 3 to 9 mm decreases thermo-mechanical stress value from 113 to 93 MPa.
Amir Hojjati Lemraski, Ali Sedaghat Ahangari Hossein Zadeh, Rahim Naghizadeh, Hudsa Majidian,
Volume 21, Issue 0 (3-2024)
Abstract
Cordierite ceramics are of interest for various applications due to their properties such as low thermal expansion coefficient and high thermal shock resistance. However, due to the narrow range of sintering temperature, attempts have been made to synthesize it using different additives. In this way, titania and tialite have been added in different amounts to the initial raw material mixture (talc, kaolin, and synthetic alumina). In this research, the initial powders (talc, kaolin, and synthetic alumina) were mixed in a planetary ball mill using different amounts of TiO2 and tialite. The mixtures were sintered at 1250, 1300, and 1350 °C for 3 h. X-ray diffractometry and fluorescence, thermal analysis, microstructural observation, density, and cold compressive strength (CCS) were used to evaluate the sintered samples. Phase analysis revealed the presence of the cordierite phase along with small amounts of spinel. With increasing sintering temperature and titania addition, the amount of spinel decreased and the amount of cordierite phase increased. The real density increased with increasing titania additive content, but at higher titania contents, microcracks were observed in the SEM micrographs. By adding 15 wt% of tialite to the initial batch, the compressive strength has been increased by 88% compared to the pure cordierite sample.
