Showing 5 results for Mullite
Salahi E., Ebadzadeh T., Moztar Zadeh F., Solati Hashjin M.,
Volume 2, Issue 4 (12-2005)
Abstract
Compositions of Al2O3+Si, SiO2+Al and Al+Si systems were prepared to study the effect of reaction bonding process on the mullite formation. The composition of each system was adopted according to mullite stoichiometery and sintered in 700-1600°C range. Results showed that the formation of reaction bonded mullite starting from Al2O3+Si mixtures, proceeded in two partially overlapping steps, the oxidation of Si to SiO2, and the reaction of SiO2 and Al2O3 to form mullite. In this system, up to 1400°C, conversion of Si to SiO2 was taken place and cristobalite formed, but mullite formation was not observed. Mullite phase started to form at 1450°C. Results indicated that complete reaction was not occurred up to 1600°C and 2 hours soaking time. XRD patterns of samples in Al+ SiO2 system showed that the reaction through sequences: (a) reduction of SiO2 by Al, (b) formation of a- Al2O3 and SiO2-rderived Si oxidation, and (c) mullite formation. X-ray diffraction patterns of heat-treated Al+Si system showed that reaction between Al and oxygen at 900°C was occurred with the reaction product being a- Al2O3 Oxidation of Si and formation of mullite were not detected in this system. SEM micrographs showed that both Al2O3+Si and SiO2+Al systems have similar microstructures, which consisted of a- Al2O3, mullite and free Si. The microstructures of the samples in Al+Si system consisted of a- Al2O3 free Al and Si with intermetallic Al-Si compound.
M. Ghassemi Kakroudi,
Volume 5, Issue 4 (12-2008)
Abstract
Abstract: Refractory materials containing cordierite (2MgO.2Al2O3.5SiO2) and mullite (3Al2O3.2SiO2) are used as
support in furnaces, because of their low thermal expansion properties which confer them a very good ability to
thermal shock resistance. Composed of two phases presenting very different CTE (1.5–3×10-6 for cordierite and
4–6×10-6 K-1 for mullite), these materials can develop damage during thermal cycling due to internal stresses.
The resulting network of microcracks is well known to improved thermal shock resistance of materials, since it usually
involves a significant decrease in their elastic properties. This paper is devoted to the characterisation of the damage
generated by this CTE mismatch, thanks to the application of a specific ultrasonic device at high temperature.
M. Farzalipour Tabriz, M. Ghassemi Kakroudi*,
Volume 7, Issue 4 (10-2010)
Abstract
Abstract: Cordierite-Mullite based kiln furnitures are widely used in fast-firing of ceramic products because of their low thermal expansion which confer them a very good ability to thermal shock resistance. Difference in CTE of constituent phase can develop damage during thermal cycling due to internal stresses. Increase in industrial competitiveness leads to the development of new means for extending refractory life and increasing reliability of industrial tools so investigations regarding the structuralmechanical behaviour of refractory systems are becoming essential. In this paper, Thermo-mechanical design of commercial Cordierite-Mullite based kiln furniture was investigated by using finite element method (FEM) and possible solutions for improvement of working life have been considered. The results indicated that the change of the kiln furniture geometry can decrease the maximum thermomechanical stress in study conditions which can prolong the refractory service life. Obtained results indicate the existence of an optimal thickness for the section under maximum thermo-mechanical stress. Increasing filet radius of ring region from 3 to 9 mm decreases thermo-mechanical stress value from 113 to 93 MPa.
H. Aydın,
Volume 16, Issue 4 (12-2019)
Abstract
Mullite–zirconia composites were prepared using lanthanum oxide (La2O3) additive which three different mole ratio by the reaction sintering (RS) route of alumina, kaolinite and zircon. Starting materials were planetary milled, shaped into pellets and bars and sintered in the temperature range of 1450–1550 0C with 5 h soaking at peak temperature. In this work, the mullite-zirconia composites were characterized by thermal expansion coefficient, physical, microstructures and mechanical properties. The XRD method were employed for determining the crystalline phase composition of these composites. Microstructure of the composites was examined by SEM. ZrO2 takes part in both the intergranular as well as intragranular positions. However, intragranular zirconias are much smaller compared to intergranular zirconias.
Amirhosein Paryab, Toktam Godary, Sorosh Abdollahi, Mohsen Anousheh, Adrine Malek Khachatourian,
Volume 18, Issue 3 (9-2021)
Abstract
Silicon oxycarbide (SiOC) materials derived from silicone attracted great attention for their superior high-temperature behavior. In the present study, Si(Ti)OC and Si(Ti,Al)OC nanocomposites, in which alkoxide precursors were used with the main silicone precursor, have been compared with SiOC material. Although in SiOC, C was bonded with Si in a carbon-rich SiOC phase, X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FTIR) showed that TiC was the preferred state for C atoms upon adding Ti into the system. This claim was also substantiated by Raman spectroscopy, where adding Ti into the system lowered the intensity of the D band, indicating the high affinity of C to form crystalline TiC. In the Si(Ti,Al)OC nanocomposites synthesized by adding AlCl3 into the Si(Ti)OC system, mullite nanocrystals formed a superlattice structure with TiC. UV-vis spectra of the nanocomposites showed Si(Ti,Al)OC with mullite-TiC superlattice had a larger bandgap compared with Si(Ti)OC with only TiC nanocrystals.
